Rail Lubrication Technology

Lubrication systems for maximum efficiency in rail transport.

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HY-Power

Our solutions to your challenges

#1 Material wear

HyPower
Problem

High wear on rail flanks and rail heads as well as on cost-intensive components such as switch tongues, frogs and check rails leads to high maintenance costs and shorter maintenance intervals.

Our solution

Greasemaster lubrication system

Our lubrication systems continuously supply critical components with the optimal amount of lubricant – precisely tailored to the application.

Benefits
  • Less wear
  • Lower maintenance costs
  • Higher system availability

#2 Noise reduction

HyPower
Problem

Disturbing squealing and screeching in tight curves or switch areas affects residents, passengers and infrastructure.

Our solution

Frictionmaster conditioning system

Precise, continuous conditioning creates a protective layer between wheel and rail – for quieter and more efficient operation.

Benefits
  • Less noise
  • Less vibration
  • Higher acceptance in the surroundings

#3 Energy efficiency

HyPower
Problem

High friction and insufficient lubrication increase energy consumption and reduce the efficiency of vehicles and infrastructure.

Our solution

Greasemaster lubrication system

Our lubrication systems minimise friction losses and ensure optimal efficiency for all relevant components.

Benefits
  • Reduced energy consumption
  • Sustainable operation
  • Lower operating costs

Typical trouble spots in the rail system

Our systems are deployed precisely where friction, wear and noise occur.

Rail flank

Problem

High friction in curves causes significant wear between wheel and rail.

Solution

Greasemaster lubrication system

Our systems apply lubricant precisely to the rail flank, reducing friction and material wear.

Benefits
  • Less wear
  • Longer service life
  • Reduced maintenance costs

Rail head

Problem

High loads and insufficient conditioning cause noise and material wear.

Solution

Frictionmaster conditioning system

Our systems create a controlled protective layer on the running surface and optimise the wheel–rail contact.

Benefits
  • Less wear
  • Less noise
  • Less vibration
  • Higher efficiency

Check rail

Problem

High mechanical loads lead to significant wear and noise generation.

Solution

Greasemaster lubrication system

Targeted lubrication permanently protects heavily stressed contact surfaces.

Benefits
  • Less wear
  • Less noise
  • Longer service life

Switch area

Switch tongue, frog, slide chair

Problem

Switch components are among the most heavily loaded areas in the rail system.

Solution

Greasemaster lubrication system

Our systems ensure reliable lubrication of heavily stressed components.

Benefits
  • Less wear
  • Fewer disruptions
  • Higher availability
  • Lower maintenance costs

Shunting area

Brake system, check rail, retarder

Problem

Shunting operations cause high loads, strong friction and intense noise generation.

Solution

Brakemaster / Greasemaster

Our systems protect heavily stressed components and reduce noise as well as wear.

Benefits
  • Less wear
  • Reduced noise
  • Lower operating costs

Proven in operation

Our systems are deployed worldwide wherever reliability, cost-efficiency and long-term performance matter.

Deutsche Bahn

Deutsche Bahn

Targeted reduction of squealing noise in sensitive sections to protect residents and improve environmental compatibility.

Österreichische Bundesbahnen

Österreichische Bundesbahnen

Our lubrication systems are deployed in shunting yards to sustainably reduce wear, noise and maintenance effort.

Rotterdamse Elektrische Tram

Rotterdamse Elektrische Tram

Equipping the entire metro infrastructure with our systems to extend rail service life and lower maintenance costs.

HyPower

More than a product – a complete service

Our experienced engineers and technicians accompany projects from the first analysis to long-term support during operation. Our international experience lets us develop tailor-made solutions for the most varied requirements in rail and infrastructure environments.

Intelligent positioning

Based on route plans, curve radii and operational requirements we recommend the optimal positioning of the systems – for maximum impact and best economic outcome.

Our services

  • Consulting on wear, noise and efficiency challenges
  • Planning and engineering of tailored system solutions
  • Analysis of route plans for optimal positioning
  • Worldwide installation and commissioning
  • On-site localisation and precise fine-tuning
  • Training and maintenance
  • Global spare-parts shipping within 24 hours
  • Continuous development and research
  • Joint development projects with railway, tram and metro operators

Let's realise your solution together

Whether wear, noise or efficiency – we support you from analysis to finished implementation.